Grindmaster CC-302-20 Instrukcja Użytkownika

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0807 Form # CC-302-20
Part # 62780
Crathco
®
Powdered Beverage Dispensers
Service Manual
for
PIC 1, 2, 3, 4, 5, 6
PSD 1, 2, 3, 4, 5, 6
PIC 23A, PIC33A, PIC43A, PIC5W
© Grindmaster Corporation™, 1996
PRINTED IN USA
TABLE OF CONTENTS
Prior authorization must be obtained from
Grindmaster Corporation™ for all warranty claims.
Warning Labels....................................... 2
Installation.............................................. 4
Start up Procedures................................. 4
How To Dispense Cappuccino.................. 5
Adjustments............................................ 5
Cleaning.................................................. 7
Preventative Maintenance ..................... 11
Service
Light Bulbs...................................12
Draining the Tank .......................12
Shipment Preparation .................12
Whipper Motors .........................13
Dump Valves .............................. 14
Grommets .................................. 14
Water Tank ............................... 14
Inlet Valve ................................. 16
Thermistor ................................ 17
Auger Motors ............................ 18
Blower Motor ............................ 18
Controller .................................. 18
Heater Relay ......................... ... 18
Transformer .............................. 18
Soluble Conversion .................. 19
Troubleshooting..................................... 20
Exploded Views......................................22
Wiring Diagram.....................................50
Grindmaster Corporation™
4003 Collins Lane
Louisville, Kentucky 40245 USA
(502) 425-4776
(800) 695-4500
(USA and Canada only)
(800) 568-5715 (Technical Service only)
FAX: (502) 425-4664
www.grindmaster.com
PIC 33A
PIC 1
PIC 2
PIC 5 PIC 6
Przeglądanie stron 0
1 2 3 4 5 6 ... 67 68

Podsumowanie treści

Strona 1 - Powdered Beverage Dispensers

0807 Form # CC-302-20Part # 62780Crathco®Powdered Beverage DispensersService ManualforPIC 1, 2, 3, 4, 5, 6 PSD 1, 2, 3, 4, 5, 6PIC 23A, PIC33A, PIC43A

Strona 2 - Warning Labels

Quarterly CleaningCleaning the Steam Recovery Plenum Tray WARNING: Risk of electric shock; Disconnect from power before servicing!1. Remove the side a

Strona 3 - Warning Labels (cont.)

Crathco® Powdered Beverage Dispensers Page 11A preventative maintenance visit should be performed every 6 to 12 months, depending on usage. The follow

Strona 4 - Installation

Draining the Tank (PIC 2/3/4 )Always empty the tank before shipping. 1. Prepare a heat resistant container to drain the tank water into.2. Unplug the

Strona 5 - Adjustments

Replacing Whipper Motors on Machines Manufactured Prior to Fall 1998:1. Left motor may be changed with 61116-01 (round motor) if you install a single

Strona 6 - (Refer to Figure A and B)

Replacing Dump Valves, Dump Valve O-rings, and/or Tank Grommets1. Remove the dump valves located behind side access panels, by loosening the dump va

Strona 7 - Cleaning

Replacing Water Tank on Machines with Serial # 339304 and Lower: (cont.)4. Disconnect dump valve wiring and tubing in left access opening and remove

Strona 8

Removal of Inlet Valve1. Disconnect power.2. Drain tank. (see page 12)3. Remove rear access panel.4. Disconnect black hose from fan.5. Remove two

Strona 9 - WEEKLY (cont.)

Removal of Thermistor1. Disconnect power.2. Remove machine lid. (Figure JJ)3. Disconnect thermistor wires. (Figure KK)4. Lift out thermistor and

Strona 10 - Weekly Cleaning (cont.)

Removal of Heater Relay1. Disconnect power.2. Remove front access panels. 3. Remove wires from relay. (Note locations of wires before removing.)4.

Strona 11

Crathco® Powdered Beverage Dispensers Page 19

Strona 12 - To Prepare for Shipment

Warning LabelsThe following warning labels were on your dispenser when it was shipped from the factory. They should remain onyour dispenser in good,

Strona 13

Page 20 Crathco® Powdered Beverage DispensersTroubleshooting GuideOnly a qualified service technician should perform Electrical and mechanical adjustm

Strona 14 - Removal of Whipper Motor(s):

Troubleshooting Guide (cont.)Only a qualified service technician should perform Electrical and mechanical adjustments or repairs. Always dis-connect

Strona 15

Page 22 Crathco® Powdered Beverage DispensersPIC 1 Chassis Parts(units with serial numbers beginning with “L”)634936349363493

Strona 16 - Removal of Inlet Valve

PIC 1 Hopper Bracket(units with serial numbers beginning with “L”)Crathco® Powdered Beverage Dispensers Page 23

Strona 17 - Removal of Thermistor

PIC 1 Door Assembly(units with serial numbers beginning with “L”)Page 24 Crathco® Powdered Beverage Dispensers

Strona 18 - Removal of Heater Relay

Crathco® Powdered Beverage Dispensers Page 25PIC 1 Tank Assembly(units with serial numbers beginning with “L” or “T”)( * )(*) = 71610 REPAIR KIT FOR D

Strona 19

Page 26 Crathco® Powdered Beverage DispensersPIC 1 Chassis Parts(units with serial numbers beginning with “T”)63493 63493 63493

Strona 20 - Troubleshooting Guide

PIC 1 Hopper Bracket(units with serial numbers beginning with “T”).!.!.!#,!-0ĤĤ)$Ĥ(/3%.!,!-0Ĥ'2%%. 

Strona 21

PIC 1 Door Assembly(units with serial numbers beginning with “T”)Page 28 Crathco® Powdered Beverage Dispensers630976309763097

Strona 22 - PIC 1 Chassis Parts

Crathco® Powdered Beverage Dispensers Page 29PIC 2/3 Chassis Parts

Strona 23 - PIC 1 Hopper Bracket

Part #61319, Located on the outside on the back of the dispenserPart #61326, Located on the outside on the left of the dispenserPart #61325, Located o

Strona 24 - PIC 1 Door Assembly

PIC 2/3 Hopper BracketPage 30 Crathco® Powdered Beverage Dispensers

Strona 25 - 61365 DUMP VALVE O-RING

Crathco® Powdered Beverage Dispensers Page 31PIC 2/3 Tank Assembly

Strona 26 - 63493 63493 63493

PIC 2/3 Door AssemblyPage 32 Crathco® Powdered Beverage Dispensers

Strona 27

Crathco® Powdered Beverage Dispensers Page 33PIC 4 Chassis Parts63493

Strona 28

PIC 4 Control Bracket AssemblyLidBasePage 34 Crathco® Powdered Beverage Dispensers

Strona 29 - PIC 2/3 Chassis Parts

Crathco® Powdered Beverage Dispensers Page 35PIC43A Control Bracket Assembly

Strona 30 - PIC 2/3 Hopper Bracket

Page 36 Crathco® Powdered Beverage DispensersPIC 4 Hopper BracketFunnel WhipperShroud

Strona 31 - PIC 2/3 Tank Assembly

Crathco® Powdered Beverage Dispensers Page 37PIC 4 Hopper62639 Hopper Assy 5.5# PIC4 (use for sugar-based powders)62640 Hopper Assy 11# PIC4 (use for

Strona 32 - PIC 2/3 Door Assembly

Page 38 Crathco® Powdered Beverage DispensersPIC 4 Tank Assembly7DQN)LQDO$VVHPEO\,7(0123$5712'(6&5,37,21 7DQN$VV\3,&

Strona 33 - PIC 4 Chassis Parts

Crathco® Powdered Beverage Dispensers Page 39PIC 4 Door Assembly

Strona 34

Start-Up Procedures for Pump Units (PIC 2P & PIC 3P only)NOTE: Pump units are not designed to be plumbed to pressurized water source.1. Place a fi

Strona 35

PIC 4 Final AssemblyPage 40 Crathco® Powdered Beverage Dispensers

Strona 36 - PIC 4 Hopper Bracket

Crathco® Powdered Beverage Dispensers Page 41PIC 5 Casing Assembly (Part # 62813)PIC 5 Base Assembly (Part # 62819)63493

Strona 37 - PIC 4 Hopper

PIC 5 Lid Assembly(Part # 62810)PIC 5 Control Bracket Assembly(Part # 62974)Page 42 Crathco® Powdered Beverage Dispensers61133245121ITEM NO. PART NO.

Strona 38 - PIC 4 Tank Assembly

Crathco® Powdered Beverage Dispensers Page 43826353623373915111042038313121461918292117163271752416253331 3034222862850 - Hopper Brkt Asy PIC5 Funnel

Strona 39 - PIC 4 Door Assembly

Page 44 Crathco® Powdered Beverage Dispensers

Strona 40 - PIC 4 Final Assembly

Crathco® Powdered Beverage Dispensers Page 454014015395712810320341819211616166ECN2075, MJB, 5/25/06PIC5 manual -5 rev. CPIC5 - FINAL ASSEMBLY2324252

Strona 41

Page 46 Crathco® Powdered Beverage DispensersPIC 6 Casing Assembly (Part # 62872)PIC 6 Lid Assembly (Part # 62874)PIC 6 Base Assembly (Part # 62876)63

Strona 42 - 63484 - PIC5W

PIC6 Manual-2rev. RELMJB, 1/14/04ECN188862875 - Door Assembly PIC6984151011273119ITEM NO. PART NO. DESCRIPTION CONFIG DESCR1 62888 Door Brkt Wldmt, PI

Strona 43

Page 48 Crathco® Powdered Beverage Dispensers22212193213311025126728113514333183542934306208PIC6 Manual-3.drw1762863, Hopper Brkt Assy PIC69153637Funn

Strona 44

Crathco® Powdered Beverage Dispensers Page 49PIC 6 Final Assembly 6291762922Drain Grid PIC6629926298162914

Strona 45 - PIC 5 Final Assembly

How to Dispense a Cup of CappuccinoOn models with manual dispense switches (Refer to serial tag to verify model number of your machine)1. Place cup

Strona 46

Page 50 Crathco® Powdered Beverage DispensersPIC 1 120V and 120/240V “Q” Model Wiring

Strona 47 - (Part # 62875)

Crathco® Powdered Beverage Dispensers Page 51PIC 1 230V “E” Model Wiring

Strona 48 - (Part # 62863)

Page 52 Crathco® Powdered Beverage DispensersPIC1KE or PIC1KAE, 230V “E” Model Wiring

Strona 49 - PIC 6 Final Assembly

Crathco® Powdered Beverage Dispensers Page 53PIC1K or PIC1KA 120 & 120/240 “Q” Model Wiring

Strona 50

Page 54 Crathco® Powdered Beverage DispensersPIC1KAEW or PIC1KEW Wiring

Strona 51 - PIC 1 230V “E” Model Wiring

Crathco® Powdered Beverage Dispensers Page 55CAP1AE or CAP1E 230V “E” Model Wiring

Strona 52

Page 56 Crathco® Powdered Beverage DispensersPIC 2/3 120 & 120/240V “Q” Model Wiring

Strona 53

Crathco® Powdered Beverage Dispensers Page 57

Strona 54 - PIC1KAEW or PIC1KEW Wiring

Page 58 Crathco® Powdered Beverage DispensersPIC33AE 230V “CE” Model Wiring with 3-Portion Touch Pads

Strona 55

Crathco® Powdered Beverage Dispensers Page 59PIC 2/3 100 & 200V “J” Model Wiring

Strona 56

Drink Strength AdjustmentTools Required: #2 Phillips ScrewdriverWarning: Risk of Electric Shock! Always turn off power to machine while servicing or m

Strona 57

Page 60 Crathco® Powdered Beverage DispensersPIC23A, PIC33A 100 & 200V “J” Model Wiring with 3-Portion Touch Pads

Strona 58

Crathco® Powdered Beverage Dispensers Page 61PIC3E or PIC3AE, 230/240VAC 50/60Hz Model Wiring with Remote Portion Control

Strona 59

Page 62 Crathco® Powdered Beverage DispensersPIC 4 Wiring

Strona 60

Crathco® Powdered Beverage Dispensers Page 63PIC43A 120V & PIC43AQ 120/240V Wiring

Strona 61

PIC43AZ and PIC43AWZ Model Wiring with 3-Portion TouchpadPage 64 Crathco® Powdered Beverage Dispensers

Strona 62 - PIC 4 Wiring

Crathco® Powdered Beverage Dispensers Page 65PIC4Z, PIC4AZ, PIC4WZ, PIC4AWZ 240V Model Wiring

Strona 63

PIC 5/6 WiringPage 66 Crathco® Powdered Beverage Dispensers

Strona 64

Crathco® Powdered Beverage Dispensers Page 67

Strona 65

Grindmaster® Coffee Grinders and Brewers • PrecisionBrew™ Brewing Systems • Espressimo® Espresso MachinesCrathco® Hot Beverage Dispensers • Crathco® C

Strona 66 - PIC 5/6 Wiring

Drink Strength Adjustment for Model PIC2J & PIC3J (Refer to Figure D)Tool required: #2 Flat Head screwdriver 1. Dispense a drink to determine if d

Strona 67

Page 8 Crathco® Powdered Beverage DispensersTo Reassemble 1. Replace the o-ring onto the whipper shaft.2. Replace the whipper blade by aligning the f

Strona 68 - PRINTED IN USA

WEEKLY (cont.)Reassembling the Hoppers (PIC 1/2/3/5/6) (Refer to Figure I)IMPORTANT: All components must be completely dry prior to reassembly.1. Plac

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